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Regardless of the type of production plant you run—whether it is for food, pet food, chemicals, or pharmaceuticals—no company wants to be idle. Unplanned Maintain Your Machinery downtime can result in a variety of issues. Such as missing deadlines with customers, perhaps skyrocketing debt, and even harm to one’s reputation.

A 2017 analysis commissioned by Oneserve claims that machinery downtime costs UK manufacturers up to £500,000 annually. Maintaining machinery is vital for every manufacturing company, as expenses have probably increased since then. Because of this, it is important to keep a supply of consumables and necessary spare parts. Such as spare parts for excavator on hand because doing so will significantly minimize any downtime.

Establish a plan for equipment maintenance (EMP)

You must establish an Equipment Maintenance Program (EMP), which is a detailed inventory of all the gear and equipment in your manufacturing plant, along with the maintenance needed to keep it running.

For an EMP to operate efficiently, nothing may be disregarded. The plan is a comprehensive document that covers every piece of equipment in great detail. It is a list of the kinds of maintenance, how often, and by whom each piece of equipment is required. A list of the necessary spare components you should always have on hand, along with the qualified experts who can install them, should be included.

Maintain the cleanliness of your equipment

All industrial facilities need to be thoroughly cleaned, but maybe nowhere more so than in the food processing industry. Nobody wants their company to be listed on a Food Standard Agency contamination warning due to an epidemic of salmonella or another bacterial illness brought on by unsanitary circumstances. Similarly, no manufacturer wants to see their investment in costly equipment result in a decline in return on investment.

Pay special attention to wear and tear

This should be a regular component of your preventive maintenance plan’s activities after your EMP is set up. You can anticipate component wear with the use of a scheduled maintenance schedule. To keep an eye on wear and avoid equipment failure. Make sure you visually examine every component of your machinery regularly.

It is important to remember that parts that require replacement before expected might indicate a more serious issue. That requires diagnosis to prevent any potential future catastrophe.

Regularly replace lubricants

Regularly checking the amounts of lubricant is crucial, and this is another task that should be included in your preventative maintenance program. Frequent analysis by hydraulic seal kit manufacturers of spent lubricants should aid in issue diagnostics and assist in keeping equipment from freezing up. This is because finding impurities in the fluids might direct analysts to the cause of wear and damage.

It’s critical to keep an eye out for leaky oil seals and excessive grease accumulation. In addition to checking fluid levels. Always use a lubricant that is advised by the manufacturer or specified in the operator’s handbook. Just like you would with any other maintenance concern like cleaning and Maintain Your Machinery.

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